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SUPER-Technopolymer

TECHNOPOLYMERS WITH HIGH MECHANICAL AND THERMAL PERFORMANCE

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The standard components of the ELESA SUPER-Technopolymer line offer exceptional performance in terms of mechanical, thermal, corrosion and chemical resistance, thanks to the use of advanced engineering plastics reinforced with glass or aramid fibres.

These composite materials give the components a unique combination of lightness, rigidity and wear resistance, allowing them to successfully replace metal components in numerous industrial applications.

To make the most of the potential of SUPER-Technopolymers, careful design of the components is essential. The optimisation of shapes and thicknesses allows obtaining the best compromise between resistance and weight, minimising material waste and ensuring maximum component efficiency.

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Thanks to the long lasting experience in the production of mechanical components, Elesa has developed the SUPER-Technopolymer family, an increasingly expanded range of products characterised by:

  • High mechanical resistance: thanks to the presence of glass or aramid fibres, SUPER-technopolymers offer excellent tensile, compressive and flexural strength, comparable to that of many metals.
  • High thermal resistance: these materials can operate in a wide temperature range, resisting thermal shock and maintaining their mechanical properties even at high temperatures.
  • Excellent chemical resistance: SUPER-Technopolymers are resistant to many chemical agents and solvents, ensuring a long life even in corrosive environments.
  • Lightweight: thanks to their low specific weight, SUPER-technopolymer components are lighter than corresponding metal components, helping to reduce the overall weight of machines and systems.
  • Low friction coefficient and maintenance-free: the smooth and non-porous surface of SUPER-technopolymers reduces friction, improving efficiency and reducing component wear. Furthermore, they do not require special maintenance, such as lubrication or corrosion protection.
  • Electrical insulation: these materials offer good electrical insulation, making them suitable for applications in electrically charged environments.
  • Reduced environmental impact: thanks to their reduced weight, durability and reduced energy consumption for production and transformation, SUPER-Technopolymer components have much lower CO2 emissions than metal components.
  • Significant economic advantages: mainly linked to lower production costs compared to metals, simplified manufacturing processes and lower energy consumption helping to reduce overall production costs.

From clamping knobs to cam levers, from indexing plungers to locking bases, through hinges, locking screws, bases and levelling feet, the new range never ceases to grow and surprise.

The technologically advanced industry, such as the automotive, aeronautical and electronics industries, has long recognized the potential of technopolymers, adopting them to create increasingly high-performance and lightweight components. The stringent requirements in terms of mechanical, thermal and chemical resistance, typical of modern industrial processes, are pushing the mechanical and automation industry to increasingly carefully evaluate the potential of "metal replacement".

Innovative materials, such as advanced technopolymers, offer performance comparable to traditional metals, but with the advantage of being lighter and more versatile.

Comparison of mechanical properties between SUPER-technopolymer and technopolymer

Comparison of specific tensile strength between SUPER-technopolymer and metal alloys

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